Novotron ND32-5610 Advanced Digital Servo Controller
- Product Code: ND32-5610
- Availability: In Stock
Novotron ND32-5610
Advanced Digital Servo Controller
Overview
The Novotron ND32-5610 is a high-performance digital servo controller designed for precise motion control applications in industrial automation. This advanced controller combines powerful processing capabilities with flexible configuration options to deliver exceptional accuracy, speed, and reliability in demanding motion control environments.
Built on Novotron's proven motion control technology platform, the ND32-5610 offers comprehensive control algorithms, multi-axis coordination capabilities, and advanced diagnostic features. Its modular design allows for easy integration into existing systems while providing scalability for future expansion.
The ND32-5610 is ideal for applications requiring precise position, velocity, and torque control, including CNC machines, robotics, packaging equipment, and automated manufacturing systems. With its intuitive programming interface and extensive communication options, the controller provides a complete solution for complex motion control requirements.
Specifications
Control Capabilities
- Control Modes: Position, Velocity, Torque
- Axis Configuration: 1-4 axes (expandable)
- Feedback Types: Encoder, Resolver, Hall Effect
- Control Loop Update: 62.5μs per axis
- Multi-Axis Coordination: Yes, interpolated motion
Input/Output Specifications
- Digital Inputs: 16 channels, 24V DC
- Digital Outputs: 16 channels, 24V DC, 0.5A per channel
- Analog Inputs: 8 channels, ±10V, 16-bit resolution
- Analog Outputs: 4 channels, ±10V, 16-bit resolution
- Encoder Inputs: Up to 4 channels, differential
Performance Specifications
- Position Resolution: Up to 24 bits
- Velocity Range: 0-100,000 RPM
- Position Accuracy: ±1 encoder count
- Settling Time: <10ms (typical)
- Following Error: Programmable, typically <5 encoder counts
Power Requirements
- Control Power: 100-240V AC, 50/60Hz
- Power Consumption: 50W (control circuit)
- Drive Power: 24-72V DC (optional internal supply)
- Inrush Current: <20A for 10ms
- Efficiency: >90% (power stage)
Communication Capabilities
- Ethernet: 10/100Base-T, TCP/IP
- Fieldbus: Profibus, CANopen, DeviceNet
- Serial: RS-232, RS-485
- Protocol Support: Modbus, EtherCAT, Profinet
- Real-Time Communication: Yes, deterministic
Environmental Specifications
- Operating Temperature: 0°C to 60°C
- Storage Temperature: -20°C to 85°C
- Humidity: 5% to 95% non-condensing
- Vibration: 10-2000Hz, 10g peak
- Enclosure Rating: IP20 (panel mount)
Safety & Certification
- Safety Certification: CE, UL, cUL
- EMC: EN 61000-6-2, EN 61000-6-4
- Safety Functions: STO (Safe Torque Off)
- Overload Protection: Yes, electronic
- Fault Detection: Comprehensive diagnostics
Features
Advanced Control Algorithms
Sophisticated PID control with feedforward, friction compensation, and adaptive tuning. Provides exceptional tracking accuracy and dynamic response for complex motion profiles.
Multi-Axis Coordination
Precise coordination of multiple axes with interpolated motion capabilities. Supports linear, circular, helical, and arbitrary path interpolation for complex motion sequences.
High-Speed Processing
Powerful 32-bit DSP processor with 62.5μs control loop update rate. Enables high-speed, precise control of demanding motion applications.
Flexible Programming Interface
Intuitive Windows-based programming software with graphical motion planning tools. Supports IEC 61131-3 programming languages and motion-specific function blocks.
Extensive Communication Options
Multiple communication interfaces including Ethernet, fieldbus, and serial connections. Supports industry-standard protocols for seamless integration with PLCs and HMIs.
Comprehensive Diagnostics
Advanced diagnostic capabilities with real-time monitoring of system parameters. Provides detailed fault information, event logging, and performance analysis tools.
Modular Expandable Design
Scalable architecture allows for easy expansion from 1 to 4 axes. Optional modules for additional I/O, feedback types, and communication protocols.
Safety Functions
Integrated safety functions including Safe Torque Off (STO) and configurable safety monitoring. Helps meet machine safety requirements and protect personnel.
Motion Profile Generation
Advanced trajectory planning with S-curve, trapezoidal, and custom motion profiles. Supports electronic gearing, camming, and master-slave synchronization.
Applications
CNC Machine Tools
Ideal for controlling CNC milling machines, lathes, routers, and other machine tools. Provides precise positioning and contouring capabilities for complex part geometries.
Industrial Robotics
Well-suited for controlling robotic manipulators, SCARA robots, and Cartesian robots. Enables precise path planning and smooth motion control for automated handling tasks.
Packaging Equipment
Perfect for controlling packaging machines, labeling systems, and filling equipment. Provides high-speed, precise positioning for efficient packaging operations.
Printing & Converting
Excellent for controlling printing presses, web handling systems, and converting equipment. Provides precise tension control and registration for high-quality printing.
Semiconductor Manufacturing
Suitable for controlling precision motion systems in semiconductor fabrication equipment. Provides nanometer-level positioning accuracy required for wafer processing.
Medical Equipment
Designed for controlling motion in medical imaging systems, surgical robots, and diagnostic equipment. Provides precise, reliable motion control for critical healthcare applications.
Automated Assembly Systems
Perfect for controlling automated assembly lines and pick-and-place systems. Enables precise part positioning and coordinated motion for efficient assembly processes.
Material Handling
Ideal for controlling conveyor systems, automated guided vehicles (AGVs), and sorting equipment. Provides reliable motion control for efficient material transport and distribution.
Technical Details
Control Algorithms
- Position Control: PID with velocity and acceleration feedforward
- Velocity Control: PI with feedforward and friction compensation
- Torque Control: Proportional with current loop compensation
- Adaptive Tuning: Auto-tuning and gain scheduling
- Filtering: Low-pass, notch, and band-pass filters
Motion Profile Generation
- Profile Types: Trapezoidal, S-curve, polynomial
- Interpolation: Linear, circular, helical, arbitrary
- Electronic Gearing: Fixed and programmable ratios
- Camming: Electronic cam profiles
- Master-Slave: Multi-axis synchronization
Feedback Interface
- Encoder Types: Incremental, absolute, sine/cosine
- Resolver: Digital resolver interface
- Hall Effect: Digital and analog Hall sensors
- SSI Interface: Synchronous Serial Interface
- BiSS Interface: Bidirectional Synchronous Serial
I/O Interface Details
- Digital Inputs: Optically isolated, 24V DC
- Input Current: 5mA per channel
- Digital Outputs: Transistor outputs, 24V DC
- Output Current: 0.5A per channel, 4A total
- Analog Resolution: 16-bit for all analog channels
Programming Capabilities
- Programming Languages: Ladder Logic, Function Block, Structured Text
- Motion Libraries: Pre-built motion function blocks
- Parameter Configuration: Windows-based configuration tool
- Program Storage: Non-volatile flash memory
- Online Editing: Real-time program modification
Power Stage Specifications
- Output Current: 5A continuous, 15A peak
- Output Voltage: 0-72V DC
- Switching Frequency: 20kHz
- Protection Features: Overcurrent, overvoltage, overtemperature
- Motor Types: DC brush, brushless DC, stepper motors
Physical Specifications
- Dimensions: 250 x 160 x 100 mm
- Weight: 1.2 kg (approx.)
- Mounting: DIN rail, panel mount
- Terminal Type: Phoenix-style spring terminals
- Cooling: Convection and optional fan
Additional Information
Installation & Configuration
The Novotron ND32-5610 servo controller is designed for straightforward installation in control cabinets using standard DIN rail mounting. The controller should be mounted in an environment that meets the specified temperature, humidity, and vibration requirements. Proper cooling should be provided to ensure optimal performance, especially when operating at higher current levels.
Configuration is performed using Novotron's MotionStudio software, which provides a comprehensive environment for programming, parameter setting, and system tuning. The software includes graphical tools for motion profile design, auto-tuning capabilities, and real-time monitoring. The controller supports online configuration and programming, allowing for real-time adjustments and troubleshooting.
For optimal performance, the controller should be properly tuned to match the mechanical system characteristics. Novotron provides comprehensive documentation and technical support to assist with system setup and optimization. Regular maintenance should include periodic inspection of connections, verification of cooling system operation, and backup of configuration and program data.
Novotron Motion Control
Advanced Industrial Automation Solutions
Document Number: ND32-5610-DOC
Last Updated: 2025